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How to build with mortar

Basic Principles – some useful notes


The build weight with mortar per m2 for 190 x 190 x 80mm blocks is 146kgs m2
There are 25 blocks to the m2.
Place no direct loads down onto the blocks that may crack the glass.
Free standing walls and infill areas like bars or kitchen counters need a frame support at the ends and tops to take the loads – this can be timber or a metal frame. The rules for building into these areas are the same as for standard builds using an anchor system – see below.
Fix all panels securely at the sides and tops of openings using panels anchors – see below.
Allow 10mm for movement at tops and sides of all panels larger than 1.5m2 / 5ft square approx.
You can build blocks directly into small openings without the 10mm but use reinforcement for safety. If in doubt put it in - the cost is minimal.
Allow for the 10mm movement if blocks are against a door side or opening such as a window – it takes the vibration!
Think on that they are glass so take special care when handling.

And if you have a specific question use our email our technical assist line.

Build in brief



Please click image above for full size Isometric of Mortar Build System. Thank You.

Panel Anchors are 600mm length metal straps that are site bent to form a 90 degree angle and are fixed to jambs and heads by 6mm bolts (or equivalent) i.e remove the self tap or weld parts. Opposing leg is embedded within horizontal bed or perpendicular joints at head - minimum penetration - one and a half blocks. Anchors are designed to pass through the reinforcing to lock in the head.

Reinforcing is placed in every second horizontal course plus first and last. Reinforcing stops 50mm from jambs to allow for movement.

Expansion Material is positioned at jambs and heads only with the detail finished to both faces by a weatherproof sealant such as Dow Corning 797 / 794.

Glass block Spacers are available to assist build - please advise your choice of joint size with all orders.

For a full Step by Step guide to Building with Mortar - The Installation Guide, click here.



 

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